UNITED STATES STOVE KING KP5522 OWNER’S INSTRUCTION AND OPERATION MANUAL Pdf Download (2024)

UNITED STATES STOVE KING KP5522 OWNER’S INSTRUCTION AND OPERATION MANUAL Pdf Download (1)
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UNITED STATES STOVE KING KP5522 OWNER’S INSTRUCTION AND OPERATION MANUAL Pdf Download (2)

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  • Owner’s instruction and operation manual (49 pages)
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  • Contents
  • Table of Contents
  • Troubleshooting
  • Bookmarks

Table of Contents

  • Installation Checklist

  • Customer Service

  • Commissioning Checklist

  • Installation

  • Door Handle Installation

  • Installation Options

  • Floor Protection

  • Outside Air Supply

  • Venting Requirements

  • Maximum Venting Distance

  • Vent Termination Clearances

  • Pellet Vent Installation

  • Pellet Vent Termination

  • Through the Wall Installation

  • Through the Roof/Ceiling Installation

  • Proper Fuel

  • Optimal Operation

  • Interior Chambers

  • Maintenance

  • Spring Shutdown

  • Maintenance Schedule

  • How to Order Repair Parts

  • Troubleshooting Guide

  • Wiring Diagram

  • Repair Parts

  • Service Record

  • Service Provider

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Owner's Instruction and Operation Manual

BY UNITED STATES STOVE C

Model Number:

KP5522

Report Number: F22-782

Certified to ASTM E1509-2022

and CAN/ULC S627:2023

Mobile Home / Transportable

Building Approved

* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.

Save These Instructions In A Safe Place For Future Reference.

SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For

your safety, follow the installation instructions. Never use make-shift compromises

during the installation of this heater. Contact local building or fire officials about

permits, restrictions and installation requirements in your area. NEVER OPERATE

THIS PRODUCT WHILE UNATTENDED.

CAUTION! Please read this entire manual before you install or use your new room

heater. Failure to follow instructions may result in property damage, bodily injury, or

even death. Improper Installation Will Void Your Warranty!

U.S. Environmental Protection Agency

Certified to comply with 2020 particulate

emissions standards.

THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.

© 2023 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380

O

-

R

CALIFORNIA PROPOSITION 65 WARNING:

This product can expose you to chemicals including carbon

monoxide, which is known to the State of California to cause

cancer, birth defects, and/or other reproductive harm. For

more information, go to

853930C-4205M

www.P65warnings.ca.gov

Ph. 800-750-2723

Table ofContents

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Table of Contents

UNITED STATES STOVE KING KP5522 OWNER’S INSTRUCTION AND OPERATION MANUAL Pdf Download (3)

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Summary of Contents for United States Stove KING KP5522

  • Page 1 State of California to cause cancer, birth defects, and/or other reproductive harm. For emissions standards. more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2023 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
  • Page 2 Your pellet stove has been safety tested and listed to ASTM E1509-12 (2017) and CAN/ULC S627:2023. This manual describes the installation and operation of the King KP5522 pellet stove. This heater meets the 2020 U.S. Environmental Protection Agency’s emission limits for wood-heaters sold after May 15, 2020. Under specific EPA test conditions burning wood pellet fuel this heater has been shown to deliver heat at a rate of 13,640 to 32,591 Btu/hr.
  • Page 3: Installation Checklist

    Declaration of Completion: As the qualified person responsible for the work described above, I confirm that the appliance as associated work has been installed as per manufacturer’s instructions and following any applicable building and installation codes. Signed: ______________________________________ Print Name: __________________________________Date: ______________ Home Owner: RETAIN THIS INFORMATION FOR FUTURE REFERENCE © 2023 United States Stove Company...
  • Page 4: Installation

    There will be two wire harnesses, as shown. 4. Secure the control panel to the top of the stove with two sheet metal screws. 2. Unpack the top mount controls and ensure that the wiring harness shown is attached securely. © 2023 United States Stove Company...
  • Page 5: Door Handle Installation

    2. Next slide the wood handle onto the door handle rod. 3. Slide the other provided washer onto the door handle rod. 4. Screw the provided nut onto the end of the door handle rod to secure everything in place. © 2023 United States Stove Company...
  • Page 6: Installation Options

    AND CAN BE HAZARDOUS TO YOUR HEALTH IF Freestanding Unit - supported by pedestal/legs and NOT PROPERLY VENTED. placed on a non-combustible floor surface in compliance with clearance requirements for a freestanding stove installation. © 2023 United States Stove Company...
  • Page 7: Floor Protection

    (69FAK) which is necessary for a mobile home/ approved by a regulatory authority. transportable building. You can purchase the 69FAK through your heater dealer. Installation instructions are supplied with the air intake kit. © 2023 United States Stove Company...
  • Page 8: Venting Requirements

    90-degree elbows, or two 45-degree and one 90-degree • Vent must be 3 or 4-inch “PL” Vent and must extend elbow, etc.) to maintain adequate draft. a minimum or 36” (914 mm) above the roof line of © 2023 United States Stove Company...
  • Page 9: Vent Termination Clearances

    Do not terminate the vent in an enclosed or semi-enclosed area, such as; carport, garage, attic, crawl space, under a G. Minimum 2-foot (0.61m) clearance below eves or sun deck or porch, narrow walkway, or any other location overhang. © 2023 United States Stove Company...
  • Page 10 HORIZONTAL EXHAUST VENT INSTALLATION Locate your pellet stove in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. © 2023 United States Stove Company...
  • Page 11: Through The Wall Installation

    3ft (0.91m) to get above the having jurisdiction before you have a qualified snowdrift line. This same installation can be used if your installer proceed with this installation. heater is below ground level by simply adding the clean- © 2023 United States Stove Company...
  • Page 12 2. Install the wall thimble as specified by the manufacturer (wall thimble sold separately) Ceiling Support 3. Install venting. Support Bracket 3” to 6” Pipe Adapter TO STOVE 3” PL Vent Clean Out Tee © 2023 United States Stove Company...
  • Page 13 • The levels of heat output will incrementally change on • When room temperature drops below desired set-point the bar graph starting from heat range “1” to heat range the stove will ramp back up until it reaches the desired “5”. temperature. © 2023 United States Stove Company...
  • Page 14: Proper Fuel

    Your pellet stove is designed to burn premium hardwood WHILE THE STOVE IS PLUGGED IN. pellets that comply with the Pellet Fuels Institute (PFI) standard (minimum of 40 lbs density per cubic ft, 1/4” to © 2023 United States Stove Company...
  • Page 15: Optimal Operation

    If the stove shuts down push the “On/Off” button to re-start your stove. The stove will have to fully shut down and turn off before you will be able to restart the stove. © 2023 United States Stove Company...
  • Page 16 • DO NOT OVERFILL HOPPER. your stove. On other units the thermodisc has no reset button and will reset itself once the stove has cooled. The manufacturer recommends that you call your dealer if © 2023 United States Stove Company...
  • Page 17: Interior Chambers

    Over time ash or dust may accumulate on the blades of the circulation & exhaust fans. The fans should be inspected, periodically, and if any accumulation is present vacuumed clean as the ash or dust can impede © 2023 United States Stove Company...
  • Page 18: Maintenance

    CO. the top as well as from the bottom. The creosote should be removed with a brush specifically designed for the © 2023 United States Stove Company...
  • Page 19: Spring Shutdown

    Gaskets Inspected 5. Re-install the retainer and eight nuts and rope gasket Glass Wiped Cleaned using high-temperature silicone to adhere the gasket Hopper (end of Empty & to the door. season) Vacuumed © 2023 United States Stove Company...
  • Page 20: How To Order Repair Parts

    (18 in) beyond the appliance on any side equipped with a door, and at least 200 mm (8 in) beyond the appliance on DO NOT INSTALL IN AN ALCOVE other sides, shall be protected by a continuous, durable, DO NOT INSTALL IN ANY FIREPLACE © 2023 United States Stove Company...
  • Page 21: Troubleshooting Guide

    If the other items check out OK, replace the high limit switch. ATTENTION: THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS MANUAL. © 2023 United States Stove Company...
  • Page 22 If you hear a click, the air switch is working. BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR SWITCH. © 2023 United States Stove Company...
  • Page 23 The control board is not sending power to the POF There should be a 5-volt (approximately) current going to the thermodisc or other auger system components. POF thermodisc after the stove has been on for 10 minutes. © 2023 United States Stove Company...
  • Page 24 If the sensor is not unplugged then turned on the sensor is damaged or has a short. If the sensor is damaged or has a short it will need to be replaced. © 2023 United States Stove Company...
  • Page 25 Circuit board malfunction. board is fine. If there is NOT power being sent to the blower when it shuts off during operation, then you have a bad control board. © 2023 United States Stove Company...
  • Page 26 If there is not a full current going to the auger motor when the fuel feed light is on, you have a bad control board. © 2023 United States Stove Company...
  • Page 27 Bad Pellets. (Applies to GLASS “SOOT’S” UP AT A You might also want to try a brand that is made from a different VERY FAST RATE Only) type of wood (softwood vs. hardwood). Different woods have different characteristics when being burned. © 2023 United States Stove Company...
  • Page 28: Wiring Diagram

    WIRING DIAGRAM BY UNITED STATES STOVE C Ensure the wires are connected to the bottom two prongs of the hopper switch as shown. CORRECT WRONG © 2023 United States Stove Company...
  • Page 29: Repair Parts

    Door Handle Kit 88118 Ignitor Flange Gasket IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING USSC PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM USSC. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY. © 2023 United States Stove Company...
  • Page 30: Service Record

    Engineer Name: ____________________________________ Engineer Name: ____________________________________ License No.: ________________________________________ License No.: ________________________________________ Company: __________________________________________ Company: __________________________________________ Telephone No.: _____________________________________ Telephone No.: _____________________________________ Stove Inspected: Chimney Swept: Stove Inspected: Chimney Swept: Items Replaced: ____________________________________ Items Replaced: ____________________________________ © 2023 United States Stove Company...
UNITED STATES STOVE KING KP5522 OWNER’S INSTRUCTION AND OPERATION MANUAL Pdf Download (2024)

FAQs

Is King a good pellet stove? ›

It is phenomenal! We love it. It heats our place right up and is cozy and warm. I have no complaints.

Do pellet stove chimneys need to be cleaned? ›

But like any other combustion stove, the chimney needs to be cleaned annually.

What does error 2 mean on a King pellet stove? ›

Error code #2 according to your manual is: hopper empty, auger output failure or jam, flame of fuel quality caused fire to burn too slowly or go out, electrical open in low temperature switch or wiring.

Can I vent my pellet stove into a chimney? ›

Pellet stoves can also vent through an existing masonry chimney. According to Hunker, a home and design website, in an article entitled, How to Install a Pellet Stove Through the Chimney, “Installing a pellet stove pipe in an existing chimney requires a chimney liner.

How long does a 40lb bag of pellets last in a pellet stove? ›

Calculating How Many Pellet Bags You Need

A highly efficient fuel, one pound of wood pellets will produce approximately 8,000 BTUs of heat. So, if you are burning pellets on the “low” setting, say 1.5 lb./hour (or 12,000 BTU), a bag will last about 26 hours. (40 lbs. divided by 1.5 lbs./hour = 26.67 hours.)

What pellet gives the most smoke? ›

Classic Wood Pellets for Smoking

Hickory, mesquite and pecan grill pellets create the strongest flavors. In general, hardwood pellets will produce more smoke than pellets from fruit trees, like cherry and apple. Cooking at a higher temperature produces less smoke.

Is it okay to clean a chimney every 2 years? ›

The general consensus is that you should sweep your chimney at least once a year. However, if you use your fireplace a lot, you may need to do it more often than that. Sweeping your chimney is important because it helps remove soot and more importantly removes the build-up of creosote in the chimney.

How many years does a pellet stove last? ›

Pellet stoves generally can last ten years, but with good maintenance, they could even last up to 15 or even 20 years.

Do wood pellets create creosote? ›

Pellet stoves produce much less creosote than other stoves, but creosote can build up in the exhaust venting after a while. Pellet stove venting is not designed to handle high temperatures, and if a fire occurs in the exhaust vent, it can easily spread into the home.

Why is my king pellet stove feeding too many pellets? ›

Pellet Stove Starts And Runs, But It Is Feeding Too Much Fuel And It Is Not Completely Burning. 99.9% of the time this problem occurs because the stove, vent, or both are very dirty. They can be so dirty that air isn't able to flow through the vent system fast enough.

What does P mean on a pellet stove? ›

The lower the P-Setting, the shorter the pause; the higher the P-Setting, the longer the pause. A lower P-Setting is ideal for low outside temperatures because it will feed pellets faster, preventing the flame from going out.

Why is my king pellet stove not dropping pellets? ›

The hopper may be empty. Fill the hopper and allow a few minutes for the unit to auger the pellets onto the burn pot. Venting may be blocked. The Pressure Switch senses a lack of air flow and will shut the motors off.

Can I run a pellet stove pipe straight out the wall? ›

Pellet Stove and Insert Venting

For stoves, this is a ridged vent and for inserts, it is typically a flexible vent. Pellet stoves can vent horizontally through a outside wall or vertically through the roof, providing more installation options for different areas of your home.

Do I need to line my chimney for a pellet stove? ›

Do pellet stoves need chimney liners? If you have an existing chimney that you would like to vent a pellet stove into you should install a stainless steel chimney liner. Why? In order for an appliance to run correctly it should vent into a chimney or pipe that is sized correctly.

How far should a pellet stove be from the wall? ›

The outer surfaces of a pellet stove do not get as hot as wood stoves or fireplaces, so most can be placed closer to combustibles—typically 3 inches from walls at the sides and 1 inch from a back wall. Most need to stand on a non-combustible surface such as stone or tile that is at least 3/8 inch thick.

What are the top 5 pellet stoves? ›

Summary: The 5 Best Pellet Stoves for Your Home
CompanyForbes Home RatingLearn More CTA text
Summers Heat PELLET: 55-SHPCB1204.5Buy Now
Cleveland Iron Works PS60W-CIW4.4Buy Now
Mr. Heater by Cleveland Iron Works PS130W-CIW4.3Buy Now
Summers Heat PELLET: 55-SHP104.3Buy Now
1 more row
May 15, 2024

Who makes King wood stove? ›

At 88% efficiency (82% HHV) the King Ultra is the most efficient wood stove in the world. This allows you to get the most heat out of your wood to reduce your heating costs. The King has the largest and deepest firebox of any stove on the market and is for serious wood burners.

Why is my king pellet stove so loud? ›

If your pellet stove is making a roaring sound during operation, you may have a problem with the balance of air and fuel inside your appliance. Sometimes this problem can be solved by cleaning your stove or adjusting the feed rate.

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